SCSI2SD Schematic Notes: Difference between revisions

From code/src wiki
Jump to navigationJump to search
Line 14: Line 14:


== Power Supply ==
== Power Supply ==
5V supply from hard drive molex connector should provide more than sufficient current.


A [http://www.national.com/mpf/LM/LMS1585A.html LMS1585A] linear LDO regulator will be used to convert the 5v supply to the required 3.3v.
=== Power Requirements ===
* 5A max current is more than enough
* Easy TO-220 mounting
* 1.3V dropout @ 3A allows for 5V supply to drop to 4.6V
* Significantly cheaper than a switching regulator
* Simpler than a switching regulator.
* At an expected peak current of 800mA, the regulator will dissipate: (5-3.3)*0.8 = 1.36W
* Thermal Resistance Junction-to-Case: 2.3C/W
* Assuming 40C ambient temperature, a 10C/W (or lower) heatsink will keep temperatures under 57C. [http://www.daycounter.com/Calculators/Heat-Sink-Temperature-Calculator.phtml]. Choosing a better heatsink will reduce temperatures further. eg. [http://au.element14.com/multicomp/mc33265/heatsink-to220-218-3-9-c-w-notched/dp/1710608 Multicomp MC33265] w/ 3.9C/W will keep temps under 49C for $1.71
 
TODO: Do a better job of calculating LPC heat. Do we need a heatsink for it ?
# Idd * Vdd = 42mA * 3.3 = 0.14W
# + current used by I/O pins
# + SPI peripheral current
# or Flash programming current ?
# Datasheet gives 1.5W as max package dissipation
 
Maximum power requirements:
{| border="1"
{| border="1"
!
!
Line 65: Line 47:
|}
|}


=== Switched Regulator solution ===
5V supply from a hard drive molex connector should provide more than sufficient current.  A regulator will be required to convert the 5v supply to 3.3V.
 
==== Option 1: Linear Regulator ====
 
A [http://www.national.com/mpf/LM/LMS1585A.html LMS1585A] linear LDO regulator can be used to convert the 5v supply to the required 3.3v.
* 5A max current is more than enough
* Easy TO-220 mounting
* 1.3V dropout @ 3A allows for 5V supply to drop to 4.6V
* Significantly cheaper than a switching regulator
* Simpler than a switching regulator.
* At an expected peak current of 800mA, the regulator will dissipate: (5-3.3)*0.8 = 1.36W
* Thermal Resistance Junction-to-Case: 2.3C/W
* Max load current without a heatsink is [http://www.codesrc.com/utilities/thermal-resistance.php?Tamb=70&Tj=150&r_jc=2.3&r_b=0&r_ha=65&efficiency=66&voltage=3.3 1A]
 
==== Option 2: Switching Regulator ====
* Only devices with an internal switch are considered for now for simplicity.
* Only devices with an internal switch are considered for now for simplicity.
* Use 12V rail input, 5V doesn't appear high enough for stable operation.
* Use 12V rail input, 5V doesn't appear high enough for stable operation.

Revision as of 03:40, 30 October 2011

Details for the circuit design of SCSI2SD.

SMT Type

  1. 0805 sized components will be used where applicable. These represent a good tradeoff between hand-solderability and PCB board space.

Crystal Oscillator

  • LCP1751 requires a 25MHz crystal, which results in a 100MHz clock with x4 PLL
  • The crystal requires 2 caps for stability. The required value is:
2 * (CL - CS)

Where CL is the crystal's load capacitance, as specified by the crystal manufacturer, and CS is the PCB's stray capacitance (around 5pF for a reasonable PCB).

TXC - 9C-25.000MEEJ-T Load capacitance 18pF. Therefore, use 2x 22pF standard ceramic capacitors.

Power Supply

Power Requirements

3.3V 5V
LPC1751 600mA

Rated at 100mA per supply pin.
Analog supply pin unused.

0
SD Card 200mA

[1]

0
UCC5617

Optionally powered by SCSI TERMPWR

0 440mA
74HCT05 0 ?

Likely to be insignificant

Total 800mA > 440mA

5V supply from a hard drive molex connector should provide more than sufficient current. A regulator will be required to convert the 5v supply to 3.3V.

Option 1: Linear Regulator

A LMS1585A linear LDO regulator can be used to convert the 5v supply to the required 3.3v.

  • 5A max current is more than enough
  • Easy TO-220 mounting
  • 1.3V dropout @ 3A allows for 5V supply to drop to 4.6V
  • Significantly cheaper than a switching regulator
  • Simpler than a switching regulator.
  • At an expected peak current of 800mA, the regulator will dissipate: (5-3.3)*0.8 = 1.36W
  • Thermal Resistance Junction-to-Case: 2.3C/W
  • Max load current without a heatsink is 1A

Option 2: Switching Regulator

  • Only devices with an internal switch are considered for now for simplicity.
  • Use 12V rail input, 5V doesn't appear high enough for stable operation.

LM2576: 52kHz, 75% efficient with 12V input, 3A load. @ 1A load, will dissipate ((1/0.75) - 1) * 3.3 = 1.1W. A bit too high to try without a heatsink. Minimum 6V input.

LM2676: 260kHz, 86% efficient with 12V input, 3A load. @ 1A load, will dissipate ((1/0.86) - 1) * 3.3 = 0.54W. No need for a heatsink! [2] Will run under 80 degrees. The surface-mount TO-263 has a lower thermal resistance than the TO-220, so may as well use this (just need 1Oz copper the size of the device under the pad.). $5.39

NCP3170: 90% efficient with 5V input @3A load. CHEAP $1.73

In-circuit programming

UART0 pins, + active low program enable power supply while programming ? Custom header ? Custom bootloader as well ? Reuse for serial debug output ?

Switches

TERMPWR, terminator, parity, SCSI ID